Quality Assurance Wear-Resistant Rubber Conveyor Belting Supplier in China Patterned Belt Chevron Conveyor Belt

Polyester fabric conveyor belts are also called EP belts, whose frameworks are composed of polyester canvas knitted by radial Dacron and weft poly-amide. They are characterized by low radial tensile rate and excellent groove forming ability and good water resistance. Their strength won't be weakened by moisture. Moreover, they won't mould and enjoys high initial modulus.

Polyester fabric conveyor belts are also called EP belts, whose frameworks are composed of polyester canvas knitted by radial Dacron and weft poly-amide. They are characterized by low radial tensile rate and excellent groove forming ability and good water resistance. Their strength won't be weakened by moisture. Moreover, they won't mould and enjoys high initial modulus.

Applications:Suitable for conveying materials under the conditions of medium and longdistance,heavy load and highspeed, which is widely used in mines, metallurgy, architecture,ports, electricity, chemical industries, etc.

Specifications:
Specification and technical data of multi-ply polyester conveyor belt

Adhesion and elongation of the belt

• Features

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  High tensile strength
•  

  Excellent troughability
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  High resistance against impact
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  Strong adhesion and less ply separation
•  

  Good accommodation to carrier roller and being well kept straight on
  
   

Specifications:

Fabric Type	Fabric Code	Single Fabric Thickness (mm)	Single Fabric Strength (N/mm)	Cover Thickness (mm)		Number of Fabric Ply	Width  (mm)	Production Length (m/roll)
				Top	Bottom
Nylon (NN)	NN100	1.0	100	2-12	0-5	2-10	350-2200	≤300
	NN125	1.0	125
	NN150	1.1	150
	NN200	1.2	200
	NN250	1.4	250
	NN300	1.6	300			2-6
	NN400	2.0	400
	NN500	2.5	500

 

Black Cotton CC56 TC70 Conveyor Belt

CC56, TC70 Cotton conveyor belt has relatively small deformation under high temperature conditions, suitable for short-distance and light-load transportation of materials.

Polyester cotton conveyor belt is the upgraded product of the cotton conveyor belt, and its tension resistant body is woven by polyester cotton fibers in warp and cotton fibers in weft.

Its comprehensive physical and mechanical characteristics are obviously better than those of cotton conveyor belt, especially the belt body is thinner and lighter, the belt has better shock resistance and thus the belt has better performance and can reduce energy and material consumption for users.

Cover rubber grade DIN 22102

Some other letter identification

Based on rubber cover, conveyor belts can be categoried as following

Chevron conveyor belt is composed of belt carcass and pattern. Pattern shape and height(depth) may be different because of different conveyes material and gradient of conveyors.

With smooth surface conveyor belts, the maximum conveying angle of inclination is approximately 20° depending on the material. Using chevron cleated belts makes steeper angles of inclinations up to 40° possible, which allows for higher lift in lesser space.

Chevron conveyor belts have rubber cleats that are integrally vulcanized with the top cover of the belt. These profiles are made with highly abrasion resistant rubber types and are offered in softer compounds (45 to 50 Shore hardness) as also 60 shore materials. The profiles are shaped in such a manner that there is no need for special idlers and these can be run on conventional conveyors. The pitch between two cleats ensures a smooth ride over return idlers.
 

Characteristics

BELT WIDTH
Depending upon the profile, chevron belts are available in widths from 600 mm to 2300 mm.

EDGES
Chevron Belts are normally supplied with cut edges. However, Belts with moulded edges can also be supplied.

PATTERNED CONVEYOR BELT
Wavy-top conveyor belts, herringbones conveyor belts, and a host of other options are available in open ends or built endless. Multi-V constructions with 1/4 inch (6 mm) height are also available.

SPECIAL PROFILE WEIGH CONVEYOR BELT
We manufacture special profile weigh feeder belts for use in thermal power plants and cement factories. These are highly caliberated seamless belts with side profiles and centre guides.

CUSTOM BELTS
We have the expertise to design a new chevron profiled design to meet your needs with it's experience in mould manufacturing and product designing.

As conveyor systems get longer, and handle increased volumes and tonnage, the belt itself needs to get stronger. Steel cable delivers higher strength, and decreased elongation compared to fabric; and steel cord belts deliver cheaper and more reliable performance for any system with long conveying distances or high lifts.

Steel Cord Rubber Conveyor Belts is composed of core glue, steel wire rope, cage cover layer and edge glue. It has the characteristics of mould proof, moth proof, anti-aging and good heat resistance.

Specifications: ST630,ST800,ST1000,ST1250,ST1600,ST2000,ST2500,ST3150 etc.

Belt Wide: 800mm-2200mm

High Belt Strength
Available belt strength ranges from 500N/mm up to 5,400N/mm covering a variety of applications.

Available Cover Compounds
We offer a wide range of abrasion, impact, cut & gouge, temperature, flame, and other speciallized grades.

Low Elongation
Realize minimum take up distance, best suited for long distance or other specialized conveyors with short transitions, small pulleys and yet high throughput rates

Specification and technical data

Corrugated Sidewall Belting ensures long life service and best operational outcomes within your bulk handling operation.
 

Corrugated Sidewall Belts consists of two corrugated sidewalls bonded to a base belt. This makes it possible to design a steep angled conveyor system that will move a far greater volume of bulk material at any angle of inclination.

Depending on the types of cleats and height of the sidewalls, we can actually move product at angles up to and including 90°.

Conveyors can be designed in almost any conceivable configuration and to fit in even the most confined areas.

Instead of having to transfer material from one conveyor to another, corrugated sidewall belting simply changes the planes of travel.

Our corrugated sidewall belting ensures material handling and retention of material within the belts sidewalls whilst providing optimal performance.

Main technical parameters of corrugated sidewall belt

Combination parameters of rib conveyor belt

PVC Solid Woven Conveyor Belt

Ideal for applications in dry conditions at a slope angle of 16° maximum.

Non pressed PVC belt has maximum cover thickness of 0.8 mm.

Pressed PVC type can have cover thickness upto 4mm, giving better properties to the belt, such as impact resistance & longer service life.

PVG Solid Woven Belt with Nitrile Rubber Cover

Suitable for carrying materials mix with water at an angle of up to 20°.

The cover, mainly composed of rubber, provides excellent troughability, service life, and better resistance to wetness, slip, impact & wear & tear.

The tubular conveyor belt is a new type of conveyor belt with a ribbon skeleton (EP cloth, steel cord, etc.) as the skeleton and high elastic, high wear-resistant and high strength rubber as the working surface. It is mainly used for conveying powder and granular materials that are polluted to the environment. When working, the rubber belt changes from a flat shape to a ∪ shape, and finally into a tubular shape, folding the material to achieve a closed conveying process.
The main features of the belt

1, the material closed transport, not only to protect the material, but also to protect the environment.

2, large Angle transmission, transmission Angle can generally reach 30 degrees.

3, the transmission line can be arranged according to the space curve.
 

Rough Top Conveyor Belt also called bare back conveyor belt.

1. Top cover, can be flat or impression
2. Fabric plies only
3.Bottom can be rubber cover , can be bare back

The Rough top Bare Back Conveyor belt provides thousands of flexible gripping fingers to hold packaged products or units being carried up or down steep grades to a maximum of 35 degrees. Rough Top Conveyor Belt is available with black and tan rubber covers.

SBR/ NBR+ BARE COVER ( Brownish yellow, Blue , orange or black color)  RT+RUBBER COVER
 

The belt core of this product is made of polyester canvas with high modulus, low shrinkage, and extremely high breaking strength, and the covering rubber is made of EPDM or chlorinated butyl rubber with good high-temperature resistance, which is refined by processes including compound molding with high-temperature resistant materials and vulcanization.

After special stain setting treatment, the belt core of this product provides high adhesive strength. Under normal conditions of use below 180 ºC, the product offers small elongation and deformation, and excellent wear performance.

It withstands the high temperature of 250ºC for a short period of time.

It is suitable for use in cement, coking, metallurgy, steel, and other industries.

Model and specifications of the high temperature-resistant conveyor belt

The difference between K2 and K3 is that the flame retardant grade is different, and the use environment of K2 is worse, that is, the requirements of K2 tape are higher.

General flame resistant conveyor belt K2
K3 is widely used in power plants and coal transportation materials.

It plays a role of flame retardant in the process of product follow-up use.

The Flame-retardant conveyor belt  is made of  Textile cord or Steel cord and finished through the process of calendring,assembling,vulcanizing etc.     

Flame-retardant conveyor belts used to reduce or even avert damages to persons and property in case of fire.suitable for conveying materials that require a flame resistant and static conductive belts or under the condition of flammable or explosive environment above coal mines

Table 1

Cover Rubber Property

Table 2

Safety Property

Table 3

According to oil resistant ,there are two types.Medium oil resistant (MOR) ,oil resistant(OR) .Medium oil resistant belt only used in certain oil resistant grade.oil resistant are used in situationrequire a very high oil resistance grade

After the aging test(70C*168h),at cover rubber rates of "tensile strength at breaking" and "elongation at breaking

Table 1

Note: L-Under the gerneral oil resistant condition          D-Under the high abrasion and oil resistant condition

Advantages
1. These conveyor belts feature superior chemicals and corrosion resistant properties;
2. Having superior elasticity as well as small elongation at rated load;
3. Have superior adhesion, flexibility as well as trough ability;
4. Resistant to most chemicals including chlorinated compounds, acids & bases, coolant oils;
5. Have superior bonding properties with no layer separation;
6. Use of cotton, polyester-cotton, nylon and other material based belt cores that adds to the durability factor as well as resistance from chemicals;

Cold resistant conveyor belt is specially designed for conveying cold materials or working in the cold condition; The carcass core uses cotton canvas, nylon canvas, polyester canvas or Terylene Fabric, and the cover adopts a blend of natural rubber and butadiene rubber by forming and vulcanizing, which has the major benefit of the high elasticity, impact resistance  and cold resistance, that can work properly under the extremely environmental condition of -60°C.

According to its cold-resistance performance, it can be classified into the following two types.

• Type C1-working temperature -45°C~+50°C;
• Type C2-working temperature -60°C~+50°C;

• 3-polybutadiene Rubber (BR) and Natural Rubber (NR) blend as cover rubbers, which can resist the extreme temperature of - 40 degrees Celsius.
• Thickness of the upper and bottom cover rubber increases the lifespan of a belt by saving the carcass with the reinforced rubber compound.
• Suitability for conveying various types of material in cold areas or cool warehouse environment.

SW (straight warp) and CFW (crow's foot wave) conveyor belts have unique fabric construction. ZHENXING is using an innovative reinforced fabric carcass, which provides higher tensile strength than normal textile conveyor belts.

These special designed fabric carcass is more stable and stronger, and most importantly it also has a specific impact resistant character, a superior transverse tear resistance, and a superior rip resistance.

Crows Foot Weave (CFW) Rubber Conveyor Belt designed for high abuse installations is manufactured with a unique EP (polyester nylon) carcass with 50% more threads (ends) in the
warp, 40% heavier weft yarn, 20% more weft threads (picks) and over twice the strength in the weft providing a belt with 5 times the strength of conventional fabric conveyor belts